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Working Principle of Double-Belt Flaker
The liquid material flows through the heated pipeline into the feeding device (overflow trough) at the front end of the equipment and continuously overflows from the trough, being evenly distributed between the two moving steel belts. The material is uniformly cooled by water between the upper and lower steel belts, utilizing the excellent thermal conductivity of the steel belts, the liquid material solidifies into solid sheets as it moves. The solidified product is scraped off the steel belt by the discharge scraper, then crushed by a crusher, and after collection, it proceeds directly to the packaging process.The flaker will be controlled centrally by a PLC, featuring multiple protection functions such as speed control, liquid level monitoring, motor thermal protection, and upstream/downstream interlocks, achieving a high level of automation. Areas that pose safety risks are equipped with protective devices, including electrical interlock switches or emergency stop mechanisms, ensuring high safety performance. In the flaking machine, the cooling water does not come into direct contact with the material, so the product are neither contaminated nor altered in composition. Since the cooling water remains uncontaminated, it can be reused or discharged directly, posing no environmental pollution.
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Highlights

 

*The double-belt design flexibly adopts to different production demands, and can provide efficient integrated solutions for multiple industries.  

 

*The material solidifies rapidly, generating minimal dust during crushing.
 

*Design of overflow spout feeder ensures uniform and consistent product distribution.
 

*Stable performance and well-designed mechanical structure.
 

*Production speed could be adjusted or controlled according to material characteristics and production requirements, with multi-stage temperature control.
 

This product is perfectly suited for the chemical and food processing industries, featuring a compact design that combines excellent cooling performance with highly efficient heat exchange capabilities.

 

 

Technical Data
Model Width Of Steel Belt(mm) Effective Length(mm)
RDB1000-L25S 1000 5000-25000
RDB1200-L25S 1200 5000-25000
RDB1500-L25S 1500 5000-25000
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  • Resins(Epoxy, Polyester etc)
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  • Aditives and pigments, Phenolic resins, Acrylic Resins, Polyamide Resins
  • Phenol-Formaldehyde Novolak Resins
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Rebo looks forward to in-depth discussions with you to jointly explore more application solutions for high-strength precision steel belts.
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