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Working Principle of Single-Belt Flaker
The liquid material flows through the heated pipeline into the front-end feeding device (overflow trough) of the equipment, continuously overflowing and evenly distributing onto the surface of the moving steel belt. The material forms a thin coating on the belt and is uniformly cooled by water on the back side of the belt. Utilizing the excellent thermal conductivity of the steel belt, the liquid material solidifies into sheets as it moves. The solidified product is scraped off the belt by the discharge scraper, then crushed by a crusher, collected, and sent directly to the packaging process. The flaker is PLC-controlled, featuring speed regulation, liquid level monitoring, motor thermal protection, and upstream/downstream interlocks, ensuring a high level of automation. Hazardous areas are equipped with safety devices, including electrical interlocks or emergency stop mechanisms, ensuring operational safety. In the flaking machine, cooling water does not come into direct contact with the material, so the product remains uncontaminated and its composition unchanged. The cooling water, being uncontaminated, can be reused or discharged directly without causing environmental pollution.
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Highlights

 

*The material solidifies rapidly, generating minimal dust during crushing.
 

*Design of overflow spout feeder ensures uniform and consistent product distribution.
 

*Stable performance and well-designed mechanical structure.
 

*Production speed could be adjusted or controlled according to material characteristics and production requirements, with multi-stage temperature control.
 

This product is perfectly suited for the chemical and food processing industries, featuring a compact design that combines excellent cooling performance with highly efficient heat exchange capabilities.

 

 

Technical Data
Model Width Of Steel Belt(mm) Effective Length(mm)
RDB1000-L25 1000 5000-25000
RDB1200-L25 1200 5000-25000
RDB1500-L25 1500 5000-25000
Explore Applications
  • Chemical industry
  • Food industry
  • Resins(Epoxy, Polyester etc)
  • Adhesives
  • Additives and pigments
  • Aditives and pigments, Phenolic resins, Acrylic Resins, Polyamide Resins
  • Polyester resins
  • Others
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Rebo looks forward to in-depth discussions with you to jointly explore more application solutions for high-strength precision steel belts.
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